Day: October 14, 2021

Well, that is unless I decide to trim out the basement bathroom, but that’s another matter. This project that I picked up again today is the screen door for the back of the house. Now I originally started this last year, or possible the year before that. I know the Ash took forever to flatten on my Busybee planer, and it pushed my Ryobi table saw to the near limit. Since my project is just shy of 2 inches thick, and i had to cut all the pieces down to just under four inches wide. The snipe on such heavy pieces was a real nasty pain to have to deal with, but I went longer than needed to try and limit that to the outer most edges that I could cut off, which kind of worked, but not as well as you might have expected. Plus my garage is tiny, and building an eighty inch long door, that’s about forty inches wide is harder than you might have guessed. But I took a day or two’s worth of time and milled it all up, and jointed the edges and then left it to sit in my garage for a year or so. Now, after all this time, I am once again, back at it. Today’s foray into wood working saw me using a SKIL® circular saw to cut the beginnings of my tenons on the long pieces of the door body. Took some getting used to holding the saw 90 degrees to the floor, but I see it done regularly by Youtube® peeps like the Samurai Carpenter, and his stuff always looks clean AF (Never mind he’s been at that sort of thing for a decade or two!). So after getting my heart rate back down to normal, I put on my head phones and goggles and I fired up the saw and took to making all eight of my cuts. At least, that was the plan initially. Then I quickly stopped after only four, because I’m shit with the circular saw, and want to see how I progress with a hammer and chisel to take out the meat of my mortise. If that proved to be a less dangerous affair then I would cut those out now, and get my nerves back for more circular saw cuts later on. One hour of hammering, shaving, peeling and general buffoonery with hand tools later, I had my first full through cut mortise completed. And she’s a dogs breakfast if ever I saw one. But I got it done, and I think I know how to improve for when I go back for numbers two through four. The tenons will be done on my radial arm saw, because that I’ve done before and I’m more confident there. I also need to leave more wood on the tenons so I can make a snug pressure/friction fit due to my shaky saw work previously. If I don’t manage to get the door together and up by November first, then it’ll be a May 2022 project for sure. Don’t aim for perfect, aim for done!