I have (for me) what I would consider a reasonable dry fit for the outer frame of the screen door. It’ll need a wedge or two to fill gaps, but it holds up, and is somewhat square-ish. So I measured out the tenons and mortise for the center brace, marked them on blue tape, and used a forstner bit to hog out as much of the meat as I could. I used a multitool to cut straight lines through the center so I could hammer out some substantial chunks, and now I’m going at it with a mallet and chisel to clean back to my scores lines. Maybe I’ll try a dry fit of all five pieces today, or maybe not. Once I start to rush, this will collapse in on itself. So slow moving it is.
I have lots of trim I need to mill up to sandwich in the mesh, plus wedges for gaps to make. Then wood filler, sanding, rounding over edges. Glue up and then more sanding, then primer and paint. Plus hinges need to be cut out of one long side, and the door frame where it’ll all hang. Then I have to put the door stop inner frame up so it won’t swing inwards and wedge shut. Hooks, push plate, handles and all sorts of hardware has to be fitted to it too. I can see this going on for another week if I do it correctly. Which would be nice for a change.
So in all, a good day today. Sunny and bright weather. I need to eat breakfast soonish though. Then on to illustrations for my book. I have six backgrounds left to go, and then character drawings to populate those backgrounds.
Greatwall Studios Graphic Design 
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