That End Table episode we’re all talking about.

This time around I thought I’d go a little bit fancy. Which is, or course, a relative term. To me that meant attempting repeatable tapered Hickory legs. Which required me to build a whole new jig/sled to accomplish exactly that. And would you look at that it worked. I was duly impressed with myself.

Then I cut down my skirting, and added a relief to the underside, which recieved a round over, to soften it up a bit. Followed by setting up the dado blade as fat as it’ll go, and cutting the slots for said skirting, and adding the .75″ long tenons to the end of each leg.

I rounded over all four faces to each leg, and did a test fit of the skirting. Wouldn’t you know, three of the four were spot on, and the first was a touch loose. Not a big deal. I can manage.

The glue up of the three Walnut boards to make one large panel was mostly uneventful. I had to joint a bunch of complementary edges, and RIP off the bark, or ruined portions. Use thirteen clamps to wrestle the twist out of the boards. Scrape the excess glue off, and then move through a series of hand planers, and my Bosch electric hand planer to even out the end product. I also took my card scraper for a spin to get a better starting surface once I complete the structural elements and begin the sanding process.

I saw a tutorial somewhere that said for tighter outside edges on a mitered box, you should over shoot 45°, for something like 44.8°. But my table saw doesn’t do that, perhaps a higher priced Cabinet saw would, but mine does not. So a straight 45 it was. Praying for no slips or binding against the fence. We will only know during the glue up.

I used a 1″ forstner bit to hog out the bulk of my mortises. I had intended to chisel out the rest, but I cracked an edge, so had to pause to blow glue into it, and reclamp it. Switched over to a coping saw to save any undue stress on the base piece of Walnut.

I will progress through, 60 / 80 / 100/ 120/ 150 / 220 / 320 grits with an random oribtal sander. Then after I glue up and I need to do touch ups, the very top most surface with get a hand sanding at 400 grit.

After assembly of the hollow top, I will cut in eight (8) splines on all four corners, to add some visual interest. Then round it all over to look a bit cleaner. The tenons of the legs are through & throughs on the base. So a pocket of colour should be seen when you get up close to it. Not finished yet, but you get the gist of it.

Just gonna squeak one in here on ya, if’n you don’t mind.

Had a brain wave the other day about building a walnut side table that was hollow, but could accept the floating bottom walnut drawer I had made a few months ago. Make it tall, on thin Hickory legs, do a thicker walnut skirt, and try a tapered edge on the legs. Round it all over, and then see how close i got to my plans. I’ll draw it out first, and then see if i was actually able to pull it off. That should give me a sense of where i am making my mistakes. I also need to finish by June 30th, before 11:00am, as that’s when schools out for the summer. Pushing against a dead line, and following a plan. Could be fun. But i have a report coming late this week, so that’ll cut into my time significantly. Chop chop, quite literally.

So I have cut up four Hickory legs, the last substantial portion of my slabs. I milled and cut up some rough walnut, and have glued up a single four foot long panel, which will be chopped down into my hollow top. I cut two inch strips for skirting too. I need to figure out a jig for careful, and repeatable tapered legs. Dado out my leg slots to hold the skirting on. I’ll keep the legs poking up above it, to tenon into the hollow top. Then it’ll be round overs on round overs, and sanding until my hands go numb. A quick and easy project.

Here’s how my other table build turned out. Doesn’t look too out of place in the basement. Good height for the sofa that’s there anyway.

The Ninja Turtle is progressing. I like the Apoxie Sculpt, a tad sticky though. But fast to work with. I may still end up detailing it out with Super Sculpey, but for now I’m enjoying the process with Apoxie Sculpt. This could potentially sit for months if need be before I come back to it. I’ll focus primarily on the furniture build, as that can warp, buckle and twist if I don’t build it sooner rather than later. Learned that lesson the hard way with my screen door.

Today is domestic duties Monday, so I need to get the second load of laundry in, run the dish washer, vacuum and tidy up a bit today. I’ll need to sort and hang the laundry too. I hear the temperature is on the rise through this week. Going to feel like 40 °C for several days in a row. Yikes. Also need to get rolling on my youngest child’s birthday party later this week. Busy – busy. Ciao Bella!

Sculpting: Ogre Rogue progress.

I am turning the corner on my Ogre bust sculpt. Adding in the clothes and details. I have a modified war hammer axe in the works to pin onto the left shoulder. Should have an attached left hand to go with it to finish off the silhouette. Haven’t sculpted hands in a while. Should be a frustratingly difficult addition to my project.

Dashing pretty boy Ogre Rogue.

I think I’m going to tackle a Ninja Turtle next. I have done a bunch in clay over the years, eight or so to he more precise. But never in Super Sculpey. I’ll do one up so that I can paint it. Maybe a full figure and not just an armless bust this time around? I’ve got months to figure it out. I’m in no rush.

Also my table build is progressing at a good pace. Still cutting down and building the pieces. Going to be a lot of sanding to do before final assembly and then moving on to finishing. Flat slab top, thin drawer below, with a slatted shelf near the bottom. A mixed utility small table. Adapt and move forward!

Busy working on the screen door today.

I have (for me) what I would consider a reasonable dry fit for the outer frame of the screen door. It’ll need a wedge or two to fill gaps, but it holds up, and is somewhat square-ish. So I measured out the tenons and mortise for the center brace, marked them on blue tape, and used a forstner bit to hog out as much of the meat as I could. I used a multitool to cut straight lines through the center so I could hammer out some substantial chunks, and now I’m going at it with a mallet and chisel to clean back to my scores lines. Maybe I’ll try a dry fit of all five pieces today, or maybe not. Once I start to rush, this will collapse in on itself. So slow moving it is.

I have lots of trim I need to mill up to sandwich in the mesh, plus wedges for gaps to make. Then wood filler, sanding, rounding over edges. Glue up and then more sanding, then primer and paint. Plus hinges need to be cut out of one long side, and the door frame where it’ll all hang. Then I have to put the door stop inner frame up so it won’t swing inwards and wedge shut. Hooks, push plate, handles and all sorts of hardware has to be fitted to it too. I can see this going on for another week if I do it correctly. Which would be nice for a change.

Nearly done one full mortise. Needs a touch more clean up.

So in all, a good day today. Sunny and bright weather. I need to eat breakfast soonish though. Then on to illustrations for my book. I have six backgrounds left to go, and then character drawings to populate those backgrounds.

What a busy day it was, yesterday.

Took the kids for a two hour play at the Tree Top Trekking village, which they loved thoroughly, and I was able to participate and enjoy the obstacle course aswell, even masked up. Then we had a big group lunch where they played for another hour or so, all told it was four hours of fun from start to finish.

After a brief rest at home we finally got to meet our newest nephew outside, while masking up to protect the 7 day old newborn. Can’t be too careful! He’s a sleepy cutie pie, who didn’t make a sound. The kids were enthralled by him, though my youngest got bored of the baby lump action and went for an hour long trampoline jump-a-thon to stay busy in the warm and welcome sunshine.

I need to go do a smaller grocery shop in a few minutes, so I’ll cut this short. Much as I predicted, I have done nothing with my illustrated book this weekend. I did build an armature for my next sculpture. I finished off my other bust a day or two ago. Trying to bring the memory back to my hands. I think I’ll either do a ninja turtle in Super Sculpey or a Killer Croc bust. I have several clay ninja turtles, but nothing in ceramics, or polymer clay which you bake to harden. But I’ve never done a DC’s Killer Croc before. Might be fun to try something outside the usual for me.

I have made headway on my screen door build. I put the dado blades on my table saw for the first time, ever. And made the tenons for my three cross braces of the door. It’s a very tight press fit, so I’m shaving them down a touch so it won’t shatter or explode from the stress. I see a lot of wood filler, sanding, additional planing and painting in my future. I had hoped to stain the door, but my prowess with wood is low, so thick primer to cover my various failings it’ll be! Gotta love it. I’m glad I got over my fear of the dado blade set up. Cut like a hot knife through butter. Better than I’d have done with a hand saw or my tiny Skil bandsaw. Which is a glorified scroll saw at this point. Not good for anything more than .5″ thick hard woods. My doors are 2″ thick, and 4″ wide. So the Skil bandsaw isn’t really an option.

I will most likely need to mill up more thin strips to line the inside panels of the screen doors, so I can sandwich the stapled on mesh material. So I have a fair few steps left to go. Plus I still need to drill and chisel out the mortise for the center cross brace. But the tenons are shorter, so I don’t have as much to dig out, hopefully. I’m definitely going to need to pin the top and bottom braces in place with dowels to not have to rely solely on the press fit and glue holding. I have a handle, push plate, and hook latch to add after it’s all sanded & painted. Plus I’ll be cutting in the hinge plates to the side of the door, and the frame at the back out the house. Maybe a router jig would be better for that? Not too sure. I have weather stripping for the door to butt up against so it won’t swing inwards and get wedged in place. Good lord I hope this all works out. I’ve put a lot of time and effort into this door these last few years! Bah! At least at this point I’m spending time and not money on the project. Happy Lazy Sunday to you all.

Returning to my Children’s Book.

Now that I most likely have all of Book Two completed, also known as 41 Chapters of The Ghost of the Dirty Starling, I may actually bother to rewrite my childrens story, and begin to illustrate it myself. Of course I might end up writing an epilogue to my interconnected space serial, which opens it up for more exploration, but we’ll see about that. I seem to need a break from it for now. That happened last time as well. I am astounded by authors who are able to create fresh new worlds and pump out glorious novel after glorious novel, year after year. My hat is off to you lot. That hurts my brain to think about. My childrens book is simple and short and features only two characters. I’ll need to come up with an appropriate look for them. One was based on our former dog, now he’s been dead for nearly a full calendar year. I hope that doesn’t make me weepy thinking about him. Hard to say.

The other major question is; do I bust out the pencils and ink, or draw it in illustrator? I could draw it up by hand, scan it and colour it in Photoshop. That would work pretty well for me. I think the simpler I keep it the more likely I am to follow through with it. Hell I wrote 50,000 extra words of a second novella rather than tackle it from December through April, so that might tell you how I feel about starting drawing/inking again.

I have a bust in the works in my office in Chavant soft. I hate the soft Clay’s. So sticky. Plus it deforms too easily as I handle the piece while I work it. Nothing like working hours on a nose or ear, to mash it the next day because you grabbed it with warm hands and forgot to watch out. I tend to use Hard wax/oil Clay’s to avoid just that scenario. Or I use Sculpey Firm and bake as I go, to avoid it too.

Today I build myself an Ash cutting board. I wanted to test out my 45 degree cutting jig, and see how the saw stacked up against 8/4 barn dried Ash. It burns, is what it does. My planer doesn’t care much for hard woods either. My new electric hand planer from Bosch was amazing though, so kudos to them on a find product. I also practiced my trim routing of round over edges. Cut in some 45 degree hand holds, and a through & through finger hole, about 2 inches in diameter. Then used my propane torch to burn the top surface and bring out the grain. Looks interesting. Sanded to 220 grit, and finished with a butcher block prep oil. Not great, but not awful. Works as a cutting surface.

Ash solid wood cutting board – 2022.

About 24 inches long, 1.75 inches thick, and nearly 11 inches wide. Had a huge crack down one corner, which I cut off, as I don’t have epoxy to fill in the rather large gap. I chose to cut that corner off instead. It’s pretty heavy. I have it resting on a cookie drying rack as the oil penetrates the wood. Nice quick project.

Our children’s school currently has

No EA’s in the building, and at least four teachers off sick. Oh! Who ever could have foreseen this happening? Uh, everyone!?! So we have that going for us. My youngest is off with a lingering cold (not covid – tested negative twice over a period of six days). Who would have thought that no longer wearing a mask in a building full of unvaxed four year old was a good idea. Not too mention the poor vaccine uptake in the five to twelve year olds. Ugh. So what’s next, a school closure because they don’t have the physical adult bodies to keep it running. Get all those consultants and board folks in here to keep it running. They were so keen on their political aspirations, and ambitions to find a cushy job later on, that they signed off almost immediately on dropping masks in schools, with very little push back, if any, at all. But they still work remotely because their offices are too dangerous to go to work in person. Must be nice to set different parameters for yourself, and leave the kids your jobs are centered around, out to dry. Very frustrating. If it was dropped for some, it has to be dropped for all. You made those decisions, now go wallow in your folly.

In other news, I have personally worked on two Ukraine Support gigs in the month of March. Which is cool. Raising money for displaced families via multiple micro breweries. Very different artwork for both ventures. I hope that they both manage to make a difference in somebody’s life for the better.

Hey! , yeah so yesterday I busted out the angle grinder, a cut off wheel and some angle iron to make my rigid router sled. After a practice cut where I was a full quarter inch shy, due to a wandering disk, I got two 6.5 inch cut offs made without maiming myself, or burning the house down from flying sparks. I wore my leather apron, gloves, goggles and ear phones, so I was most protected from a 10,000 RPM spinning wheel. Then I filed off all of the slag, rough edges, points and vein opening Shanks on both pieces. Then bolted it all together with quarter twenty bolts, washers and some nylock inserts to keep it from coming undone. Looks like I thought it would, and gives me just shy of 42″ inches worth of width to flatten slabs, or bigger chunks of wood. The aim was for a full 48″, but I forgot about my routers handles that stick out of the sides, and connect with the sides of the sled, impeding full coverage. But no matter. I don’t really have the room in my shop to work on slabs that are close to or over four feet wide. Three feet would be best, given the constraints of the space. Fine with me!

I had hoped to start in on my adjustable saw horses, but sick child #2 is home, so that’s a no-go today. And by the sounds of it, tomorrow as well. She finally reached the snotty expulsion phase, so we have another few days of this before it clears. Then I have the router table sacrificial fense to build, and the face plate for the trim router so I can mortise out wider pockets without it ripping downwards and gouging out uneven holes. So many things to do!

Busy work in the wood shop a.k.a. The Garage.

Started off on Wednesday with the school closure due to inclement weather, and had my eldest help me tear down my jointer table, and the old, heavy, unsteady planer stand on rickety old plastic rollers.

Then yesterday, after what felt like an ineffective interview with a potential new design client I built myself a 24″ deep, by 39″ wide, and 16.5″ high wheeled cart to house both my jointer and planer, so I can store them under my table saw. I was fortunate enough to be able to reuse some of the wood from the prior jointer stand to reinforce the new joint venture. Added a low shelf to put paddles and spare Allen keys on, and I’m good to go.

May find I want to bolt the items down, but I’m not sold on that yet. I used the better part of three two by fours, one two by six, a two by two foot piece of half inch ply wood, and a 39x24x.75″ piece of MDF for the top. Various 3″, 2″ and 1.5″ wood screws were used. I had a set of swiveling caster wheels already, two that lock, and two that do not. I have about 3/8ths of an inch gap before the top most part of my planer will hit the lowest part of the saw. I though a half inch would work, but I’m ok going just a bit tighter than that. Looks ugly but it works for me. Plus it got started and finished in about 2 or so hours. Lots of pre-drilled holes, and repeat cutting. Braced both top and bottom for the weight.

And today I build a six panel cubby for my drill, impact driver, staplers, 2 sizes of pin/Brad nailers and a heat gun. Works like a charm, and used up scraps left over from the jointer/planer cart. Win – win! That is 26″ wide, 13″ high, and about 11.5″ deep. So not huge, but not small either. I should have added a seventh cubby spot, but I was more concerned with not having to fight to pull items out of each cubby, so I got generous with my spacing. Could have been more conservative, but it works, is labeled, and everything fits as intended. Plus now I can get rid of a handful of plastic cases that I had to dig through everytime I wanted a tool. If you needed more than one you could be certain they would fall off a bench or get knocked over, and I’d have to go looking for oil bottles, Allen wrenches and any extra caps or guards that were stored in each case. Ugh. What a pain. But, no more! Out in the open, easy to reach from the bench. This also opened up some space on one of my other carts, so bully for me!

I was going to wait and use my new Dado stack to build the cubby for tools, but I didn’t feel like waiting for the new table saw cover to arrive, which will be in two weeks time. It would have been more professional looking, for sure. But it was to help me stay organized not be a showcase for any sort of wood working talent. That’s also why I used miss matched scraps that were three or four different colours. And some of it was particle board, mdf, and plywood. Not a glorious item to behold.

I would like to make a router bit holster in the near future, because I have several bits now, and they are all in boxes, bags, or cases and not easy to get to. If I can get them out in the open, and build my 12×12″ router base from clear acrylic I’ll be able to do more custom pockets and mortising. Which reminds me i need to build my router table at some point. I have the plate ready to go. Always more to do than expected. But once i get these things done, i have them at my finger tips for when i actually build something of consequence. The router sled for flattening is on my to-do list too.

If I refinish anything or start my hickory slab coffee table, I’ll be sure to take photos as I go, since that will require a fair few operations, jigs, and tools.

The last Thursday in February.

It holds no special meaning beyond its proximity to March, and thus March Break and the foretold lead in to spring. The winds are bitter and cold, but carry slightly more moisture than weeks passed. And are therefore more biting, and cut deeper toward the bone. A listless jab to the body on the way out for another year.

Almost two months down into the new year, and once again the threat of war looms low over the headd of Eastern Europeans, and eventually the world. Let us not forget that West Taiwan wants to attack Taiwan proper for similar land grab and control reasons. Colonialism at its worst, and therefore also its finest. Because that’s what the machine does best, slow roll over everything and everyone in order to enrich itself and crush that which stands in the way of ever increasing expansion, and the industries created to maintain it. Weee! Splat.

Perhaps the sanctions will be enough to send the incursion packing after they’ve done a few days of random, yet targeted shelling in Ukraine’s “contested” territories. I used quotes here as the only one contesting it is Putin, and his Colonial over reach across borders. Eating up another country bite by bite, like he did with Crimea. Carving up a smaller neighbour for the sake of expanding a border and reclaiming some semblance of the USSR’s control over the region. Talk about boomer energy. That’s some rose coloured, nostalgia heavy talk of returning to the past. But with heavy casualties, death and dismemberment.

On a lighter note, who wants icecream? Hard to make a segue into any topic after talk of war in Europe. But I tried, an attempt was made. So – big picture talk here. What to do with the house come Spring & Summer? I think i want to tackle the screen door again. Build one from scratch. The basement needs to get more reasonable air flow. I also invested in a bigger and better table saw late last year, and think i can do a much better job of it now, that how i did it before. Still going to be a challenge, but i think i can get it done this year! I’d also like to challenge myself to build either a table or a chair this year too. Just one chair, not a set. That sounds tedious to me. One off items are way more exciting to produce, as far as I’m concerned. Spring will also bring a new round of heavy cleaning, decluttering and a broken toy purge. Have tackled the girls closets for ill fitting clothes. Bigger kids stuff if not ruined goes to the youngest when she’s big enough for it, and clothes from older cousins & friends filter back into the older ones closet in a seemingly endless cycle. Glad for it too. Besides pant legs much of this stuff doesn’t see enough action under one kid to go into a landfill. What we don’t use/need goes to other family members in the surrounding area. I’d love to do one in one out, but sometimes that’s not the case. Swim suits get destroyed by the sun and chlorine and heavy use, so we couldn’t donate as many of those as we actually use. If you swim two or three times a day, as is the case with us during the summer, then they (swimsuits) disintegrate pretty rapidly. Girls get duck bum, as the elastic goes in the rear and a saggy duck tail appears in the fabric as it settles. Straps wear out, and whole thing sags, and then it’s just trashed after several months. Wouldn’t want to give that mess to someone else, that’s just rude.

Will need to look at my mower again this spring, see if I can convince the old girl to give me a sixteenth cutting season! Wash and clean the filters, new oil, blades sharpened, clean the spark plug, oil it up and hope for the best. Bought it in January of 2006, and has started by the second/third pull every single year since then. Doesn’t owe me much, but I’d be thankful if it kept going a few more years yet.

A taste of earlier today in this dad’s life. Sorting out laundry loads five and six. Which was the last scraps of the kids stuff, and my wife’s clothes. Then sorting out all the one off socks we seem to have accumulated. Stacks upon stacks of singular socks. Now I don’t know if the opposites have been lost, left behind places, developed holes and were thrown away, eaten or sacrificed to the washer and dryer, but I know this. One day I will go and buy bags upon bags of plain black and white socks, that fit my wife and daughters, and then I will never sort another sock again. You get 2 lbs of B&W socks, so do you and you too. I don’t want to pair, fold, stash another sock after that happens. Theme socks seem like such a good idea until no one can keep them together to get washed at the same time, or sorted and paired again after wearing them. I’ll wager good money a fair few socks are under beds throughout the house.

The rocking chair of 2019

The first item I refinished was an antique rocking chair which I tackled in May & June of 2019. That was my first taste of tearing down, repairing, sanding and refinishing an actual piece of furniture. It was hot, difficult but ultimately rewarding and educational. So much so I wouldn’t do an other item until 2021, ha! But seriously I swore a lot, and picked away at it, 30 minutes here, 45 minutes there, every so often over a two month period. Seems to be the way I work on my hobbies.

It was pre-covid times, and I didn’t document all the steps I undertook all that thoroughly. If I recall I used 80/120/220/320 & 400 grit sand paper to make the seat, arm rests and head rest as silky smooth as you can imagine. Felt amazing under my finger tips. Had a rich warm colour when finished. All in all a pleasant project to undertake.